Trion Air Boss ATS Info for Installing Contractor

INSTALLATION - FOR THE INSTALLING CONTRACTOR

1. Unpack and Inspect
At the time the unit is received, all shipping containers and their contents should be examined for damage. Any damage occurring in shipment must be immediately reported to the carrier, an inspection report completed and a claim filed at the receiving point.

The unit modular sections are shipped completely assembled and joined and, where size permits, the electronic air cleaner ionizing-collecting cells are shipped inside the cabinet. On large units, the upper tier of cells may be shipped in separate containers. The wash control, detergent feeder and other separate accessories are shipped in the containers as noted on the packing list.
 

2. Position Air Cleaner Cabinet
If advantageous, to remove weight for ease in handling, the filtration elements can be removed from their respective cabinets. Position the unit in the designated location giving consideration to the following points:

1. excluding the blower section, there are access doors on one side of the section modules. Provide sufficient clearance in front of the doors on at least one side for service and element removal. Normally the side on which the factory installed blower motor starter is mounted is the pre-planned side for single side access.

2. Level the unit to assure proper damage from the drain pans.
   After the cabinet has been properly located, it may be secured into place by bolting or welding. Reinstall any section elements removed during installation making directional arrows concur with the designed airflow through the cabinet.
    

3. Connect Adjoining Duct Work

When adjoining ducting is installed on the air entering side, the bottom of the horizontal duct run should be relatively flat and sloped toward the section housing drain pan for an 18 inch length. This will enable any wash water splashback occurring during the washing operation to run back into the drain pan.

Secure the adjoining ducting to the section housing utilizing the .375 inch clearance holes provided. The seams should be made air and watertight by caulking or gasketing.
Upstream ducting conveying warm air and subjected to cold temperatures must be insulted to prevent excessive condensation.
 

4. Connect Drain
Refer to fig 1 and fig 4. The detergent system should be located as close to the unit as practical in a level position. Service space must be provided for periodical manual filling of the detergent tank, and to gain access to the pump and motor assembly. When positioned, the assembly may be secured in place at the predrilled factory mounting pads, either by bolting or welding.

5. Connect Drain
Connect a drain line to the 2” NPT couplings provided in the drain basins of the impinger and electronic air cleaner sections in accordance with the governing plumbing codes. The drain line must be sealed with a trap or other means to prevent air bypass. If a trap is used, it should hold sufficient water column to overcome the system air pressure and to assure that loss of liquid from evaporation between cleaning periods will not break the seal. The drain line should not be smaller than the drainpipe coupling, or it will otherwise restrict the flow of water. See fig 5.

6. Connect Water Wash Supply
The items furnished for field installations in the water wash supply are a strainer, a back flow preventer (not supplied) and a detergent system. Refer to the piping schematic fig 5.
Unless otherwise specified, the water wash supply should be hot (140° recommended WATER HEATER NOT SUPPLIED BY TRION)at the volume specified for the given unit, and at a full flow pressure between 40 and 50PSIG.

7. Mount Control
Mount the wash control, also containing the high voltage power supplies, in the selected location. It must be mounted indoors out of the weather and should be eye level to ease monitoring unit operation and as close to the ATS unit as practical. Allow sufficient space in front of the access door for service see fig 3 for mounting hold layout and dimensions.
 

8. Complete Wiring
A. High Voltage Wiring

The high voltage wiring entails interconnecting the power supplies with the ionizing-collecting cells located in the electronic air cleaner section cabinet. On multicell units, the wiring between the cells within a tier is automatically made with intercell spring contacts.

Refer to the field wiring diagram, fig 6. Two 50 ft. (or the length specified) high voltage leads, one for the ionizer and one for the collector, are factory furnished. When the installation requires more than one power supply. Ring type connectors have bveen factory installed at the cell termination of the leads. After the leads have been run and cut to the proper length, the slip on connectors, shipped on their respective power supply terminals, should be secured by both crimping and soldering. For working ease, the power supplies may be removed from their retaining slide channels by removing the single bolt in the top corner of the rigid conduit and must be of continuous run. DO NOT SPLICE. Knockouts are provided in the section housing pilasters for conduit connection.

B. Primary Wiring
Refer to the field wiring diagram fig 6. The primary wiring should be completed using rigid conduit in accordance with prevailing electrical codes.

The wash control is the main distribution point for all primary wiring. The wiring includes the input supply to the control and the interconnections between the control and the following components:

1. detergent feeder
2. manifold drive motors*
3. solenoid valves*
4. door interlocks*
5. blower motor starter / disconnect
6. temperatures sensor (where specified)
7. fire suppression control (when specified)
*One each for impinger and electronic air cleaner.
 

9. Fire Suppression System (when specified to be factory supplied)
The installation of the fire suppression nozzles, fire sensor device, the components within the chemical cylinder housing and the interconnections of the components has been completed at the factory. The authorized fire control contractor must complete the remote mechanical “pull”, any other hookup or tie in, final test and inspection. Refer to fire control system outline drawing fig 7.

Mount the fire extinguishing system instructions in the designated area that is conspicuously located. This should be in the kitchen or a well occupied work area and is normally near the control.

10. Check Out for System Start-up
When the installation has been completed, assure that the equipment is ready for start up by checking the following:

A. All construction debris is removed from the modular section cabinets and the adjoining ductwork.

B. The inside of the power supply/control housing and the detergent feeder tank is clear of any foreign material.

C. The drain lines from the section drain basin are clear and that the line is completely connected to its point of termination.

D. All supply line piping is completed and wash water is available.

E. When required, assurance that the fire suppression system has been inspected and tagged into service by an authorized person.

F. Supply line power is available and electrical wiring is completed to the following components:

1. ATS control
2. blower motor starter
3. manifold drive motors
4. solenoid valve
5. door interlock
6. temperature sensor (when specified)
7. ionizing-collecting cells
8. fire suppression system, as applicable

G. NOTE: Do not put the initial supply of detergent into the detergent tank. This is to be done after volume settings are made at start-up.

 

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