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INSTALLATION - FOR THE INSTALLING CONTRACTOR
1.
Unpack and Inspect
Upon receipt of the equipment, all shipping containers and their contents
should be examined for damage. Any damage occurring in shipment must be
immediately reported to the carrier, an inspection report completed and a
claim filed at the receiving point.
The unit cabinet is shipped completely assembled with perforated plate
pre-filter, ionizer, collector cell and metal mesh after-filter factory
installed. Media (95% DOP rigid pleat) filter-s and odor adsorption modules
are shipped separately to prevent premature pareticulate loading and protect
against damage during shipment. Optional fan package can be either factory
installed with KES cabinet assembly or shipped separately.
2. Position Air Cleaner Cabinet
To reduce weight for ease in handling, remove the pre-filters,
after-filters, ionizer-s and collecting cells from the cabinet, and place
them safely aside. Position the cabinet in the designated location giving
consideration to the following points
A. provide sufficient clearance in front of the access doors for
ionizing-collecting cell and mechanical filter removal. A minimum of 32
inches is required (see
rooftop installation).
B. Level the cabinet to assure proper drainage from the drain pan.
C. Direction of airflow through the cabinet is from right to left when
looking at the access doors. After the cabinet has been properly located, it
may be secured into place by bolting or welding.
3. Connect Adjoining Duct Work
When adjoining ducting is to be installed, the duct securement to the KES
collars should be made liquid-tight and in compliance with NFPA requirements
and any other local codes that apply.
When a blower (other than factory installed) is installed downstream from
the KES cabinet, the ducting between the cabinet and the blower will be
under negative pressure and should be made air-tight to prevent infiltration
of contaminated air.
After the ductwork has been installed, clear remaining material or debris
from inside ducts and bottom of cabinet, and then re-install the mechanical
filters ionizer-s and collector cells.
IMPORTANT NOTE: Ionizer and collector cells are designed with a keyed slot permitting one
directional installation into cabinet. When properly installed, the brass
contact plungers on the ionizer and cell should be pointed toward the access
door. Installation of the perforated plate or metal mesh after=filter is
required for all installations. After installation of the pre/after filters,
ionizer and collector cells, the filter clip should be installed.
4. Connect Drain
Connect a drain line to the cabinet drain couplings provided in the cabinet
drain basin in accordance with the governing plumbing codes. The drain line
must be sealed with a trap or other means to prevent air bypass. If a trap
is used, it should hold sufficient water column to overcome the system air
pressure and to assure that loss of liquid from evaporation between cleaning
periods will not break the seal. The drain line should not be smaller than
the drain pipe coupling.
5. Remote Mounted Control Box (customer supplied or optional Trion
component)
The remote mounted control box should be mounted at eye level
and located in an accessible place for operator, maintenance and service
personnel.
6. Complete Wiring
A. Primary Wiring
The junction box located on top of the KES is the main distribution point
for primary wiring. A terminal block inside the junction is provided for
single point wiring to the various electrical components. Main power
disconnect and safety interlocking is achieved through a sealed, flex cable
connector attached to the junction box. To prevent access to charged high
voltage, this cable connector must be unscrewed (breaking the connection)
from a mating, flange mounted connector on top of the ionizer and collector
cell access door. (fig 3 for field wiring diagram).
B. Grounding
An earth ground must be provided to the KES cabinet and optional remote
mounted control box. All ground connections must be in contact with bare
metal and securely affixed. Ground conductor size and connection means will
be in accordance with all applicable electrical code standards.
7. Check Out of
System Start-up
When the installation has been completed, assure that the equipment is ready
for start-up by checking the following:
A. all construction debris is removed from the KES cabinet, ionizer-s,
collecting cells and adjoining ductwork.
B. The drain line from the KES drain couplings is clear and completely
connected to its point of termination.
C. Supply line power is available and electrical wiring is completed to the
following components:
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