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Trion Kitchen Emission Systems - Air Boss Model 75

"...Trion Air Boss Model 75 commercial kitchen exhaust system is a modular commercial kitchen air cleaner and electrostatic precipitator..."

The Trion Air Boss Model 75 is great for cleaning several applications, such as kitchen grease and smoke, oil mist, and contaminants from other industrial processes.  Model 75 is a kitchen exhaust, general commercial HVAC, as well as large industrial indoor air quality solution. A perfect fit for your specific application, the Trion Model 75 utilizes five individual sections, each with specific air treatment chores that are pre-selected, then factory assembled to form a compact, inline, drop-in unit.

Trion Air Boss Model 75 Air Purification System with wall-mounted control and detergent wash system.
Modules Basic Functions
Pre-filter/Impinger Mist eliminator/grease extraction
ESP-Electrostatic Precipitator High-efficiency primary or secondary filtering device
Media Primary, secondary or backup filter
Adsorber Odor control and removal
Blower System air mover

Trion Air Boss Model 75 Series for industrial applications and kitchen hood exhaust systems.

Model 75 Features


  • Customized for specific applications

  • Effective on airborne solids, liquids and odors

  • Available in various capacity ranges

  • Factory assembled, built-up construction

  • Integral automatic cleaning system

  • Optional fire suppression system

  • ETL and UL listed

  • Designed for: simplified installation, ease in service, NFPA 96 standards

Call for an accurate Price Quote!

1-877-688-2703


Model 75 Benefits


Trion Quality
The same high quality that Trion provides on ALL of the US Navy submarine fleet since 1947 as a sole supplier of air cleaning equipment to the world's navies.

NFPA Qualified
Designed to NFPA 96 standards for kitchen exhaust.

ETL Listed
ETL approved to UL standard 867

Sectional Design
Built-up design allows units to be tailored to your exact requirements.

Smoke and Odor Control
Components effectively remove both liquid and solid particulate as well as gas and odor.

Complete System Design
One central system to effectively treat virtually any application for kitchen or industrial exhaust air.

High Efficiency Cleaning
Up to 99% efficient, per DOP or ASHRAE test methods.

Spiked Ionizer Design
Eliminates common wire breakage and replacement, as seen in wire and other ionizer cell designs.

Heavy Duty Cell Design
The most durable and efficient cell design on the market insures long term performance and reliability.

Automatic Cleaning
Programmable Logic Controller (PLC) automates the cleaning process which reduces maintenance costs and insures efficient air cleaning at all times.

Simple to Service
Designed for easy serviceability form either side of cabinet, as specified.

Optional Fire Suppression
Available on all systems to meet your specific requirements.

Ease of Installation
System design makes installation simple and requires no field assembly.  Just attach your ductwork, electrical connection and plumbing, and it's done.

 
Model 75 Applications
Kitchen Exhaust:
Grease
Smoke
Odors
Wood-fired Cookers
HVAC:
Clean Rooms
Return Air
Outside/Makeup Air
Lounges
Bars
Smoking Rooms
Casinos
Indoor Gun Ranges
Oil Mist:
Machine Shops
Cold Heading
Screw Machines
Foundry
Presses
Machining Centers
Heat Treating
Tenter Frames
Smoke:
Welding
Presses/Forging
Curing
Rubber Manufacturing
Plasticisers
Heat Treating
 

Key Parts and Features of the Model 75


Click on a number or scroll down to see details about each part or feature.
 

Diagram showing key parts and features of the Model 75 kitchen emission system showing the unit installed with ducting connected to a commercial kitchen hood exhaust with a wall mounted remote control, optional fan upgrade and detergent wash system.
 

Click on a number or scroll down to see details for each part or feature.

Control/Power Supply - remote wall-mounted NEMA 12 cabinet housing a PLC (programmable logic controller) for the control of fan, wash system, power supplies, optional dampers, fire suppression, etc.  Also includes the PWM (pulse width modulating) high voltage power supply.  120 Volt/1 Phas/60Hz AC.

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Prefilter/Impinger Section - metal mesh or perforated plate prefilter for safety and capture of oversize objects and agglomerated mists.  Impinger may be used to knock down heavy mists and kitchen grease.

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High-Voltage Stand -Off Insulators - made of self glazing ceramic, insulates electrical current:helps to prevent and virtually eliminate arcing, prolong power supply, life span and aid in maintaining high efficiency.  Prevents tracking, retards contaminate build-up and provides easy cleaning.

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Spiked Ionizier Blades - revolutionary technology made of stainless steel blades, not wires.  Reliable, ubreakable blades eliminate costly maintenance replacement and downtime.

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High, efficiency multi-stage collection cell, rugged design, to maintain high efficiency under heavy loads.

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Media Section - designed to house a variety of mechanical filters as required for a specific application, or to insure extended life of the adsorption media.

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Adsorber Section - activated carbon or optional potassium permanganate pellets for gaseous odor adsorption.

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Fire Suppression Option - weather tight enclosure includes ADP-S nozzles for the impinger section and electronic air cleaner section.

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Fan Package - backward inclined energy efficient cetrifugal gans of heavy duty AMCA arrangement 9 inline or arrangement 10 upblast design, class II construction, belt-driven with belt and drive guards.

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Detergent System - Trion approved concentrated dergents used to clean commercial or industrial applications.  Includes:  tank (16, 30, 55 gallon sizes), feeder pump, metering valve, strainers and water control valves.

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Optional UL 762 Fan Package for Kitchen Exhaust - Backward inclined energy efficient centrifugal fans of heavy duty high temperature arrangement 10 upblast design with drain, class II construction, belt-driven with belt and drive guards.  UL Labeled for grease laden air products.

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Model 75 Typical System Arrangements 
Kitchen Exhaust
Weatherproof
Central System
HVAC
Model 75 configuration of a weatherproof installation for kitchen exhaust Model 75 configuration for a central HVAC system
Fugitive Contaminate
Low Column Ducted Discharge
Multiple Source Contaminate
Hooded to Hooded to Main Trunk Line
Model 75 configuration for fugitive contaminate with a low column ducted discharge Model 75 configuration for multiple source contaminate showing hooded to hooded to a main trunk line
Fugitive Contaminate
Multiple Overhead Discharge through Central Trunk Line
Multiple Source Contaminate
Hooded to Common Mixing Plenum
Model 75 configuration for fugitive contaminate with multiple overhead discharge through cental trunk line Model 75 configuration for multiple source contaminate using a hooded to common mixing plenum

Model 75 Technology Overview


During operation, the contaminated air to be cleaned passes across Trion's unique spiked ionizer blades which are supported between flat grounded electrodes.  Revolutionary to the industry, the blades are made of stainless steel that will not rust or break, thus eliminating costly maintenance time and replacement costs.

The DC voltage supplied to the blades creates a high intensity field where the particulate matter in the air becomes electrically charged.  The charged particles then pass into a collector plate section made up of a series of equally spaced parallel plates.  Each alternate plate is charged with the same polarity as the particles, which repel, while the interleaving plates are grounded, which attract and collect.

Periodically, depending on the type and amount, the contaminate is washed into the cabinet drain basin by an automatic activated integral washing system that is located on both the upstream and downstream sides of the ionizing-collecting cell(s).

A programmable logic controller (PLC) and dual solid-state Pulse Width Modulated (PWM) high voltage DC power supply are housed in a remote-mounted NEMA 12 enclosure.  The PLC controls the system functions of wash, fire suppression, and fan on/off.  A 7-day clock is standard.  The PWM power supply, which energizes the ionizing-collecting cells, comes standard with LED indicator lights.  Optional door-mounted meters, which aid in determining cell operating status, are also available.

In applications requiring extremely high collection efficiency and low resistance to air flow, two or three electro-static sections may be placed inline to create a double or triple pass unit.

Durable Compact Cabinetry
When you invest in a Trion Model 75 you want it not only to fit your unique needs, but your individual space as well.

And you want it to last.  Trion housings are constructed using 16-gauge zinc-coated steel.  Then all welds and the finished area of welds are treated with a corrosion and rust-inhibiting coating to assure long life.  Cabinet finish is completed with a durable industrial grade semi-gloss, baked-on enamel no less than 3 mil thick.  All doors are gasketed to prevent air and water leakage.  Finally, the housing is furnished completely assembled for easy shipment and installation.

Prefilter/Impinger
The prefilter/impinger track is a standard integral part of the Model 75 ESP cabinet.  A 2" rail is positioned upstream of the ESP collector cell to accommodate a standard 40% free area perforated panel for even air distribution, a metal mesh prefilter for light oil mist, or an impinger for more heavy, fluid or semi-fluid particulate matter.  The particulate matter may range in viscosities from that of water to relatively heavy grease.  In heavy loading applications, the liquid particles strike the impinger, coalesce into droplets and then flow to the drain pan below.  If the particles are of a high viscosity nature that do not readily flow into the pan, they are periodically flushed down the drain with an optional bolt on collar containing an integral wash system located upstream of the impinger.  A similar track, located downstream of the unit, is designed to house a perforated panel and functions as an air distribution device as well as a safety screen like its upstream counterpart.

The Electrostatic Air Cleaner Section
Electrostatic Air Cleaner Section enables extremely small particulate matter, "The Fines," to be removed from an air stream with relatively no resistance to air flow.  This is due to the open area of the collecting elements.  The low resistance is maintained from the start to the completion of the collection cycle.  The unit operated in the higher efficiency collection range, upward of 95% DOP Method, on particles ranging in size from 10 Microns down to 0.01 Microns in size.

Standard Blower Package
The TEFC energy efficient blower is designed for horizontal air flow and mates with the air purification system to provide a uniform distribution of air.  The blower wheel is steel, backward inclined, welded construction.

Optional UpBlast Blower
The NFPA 96 UpBlast fan is designed to mate with the air purification system and provide uniform air distribution.  It is a centrifugal UpBlast exhaust fan, with drain, in compliance with UL 762 for kitchen exhaust applications containing grease-laden air.  The blower wheel is steel, backward inclined, welded construction.

Side Access Filter Housing
The flexibility of the Media section provides and efficient means for high efficiency filtration, as a prefilter or after filter, depending on your requirement.  This section is designed to house a variety of mechanical filters that may be required in your application.  The housing allows for various filter combinations that are tailored to your specific needs, such as HEPAs, 95% bags, mini-pleated cartridges or other media.  The heavy-gauge dual-access housings are supplied with industrial-grade hardware.

Side Access/Final Filter Section
Unlike particulate filters, odors in the form of undesirable gases and vapors are most commonly removed from the air stream by the process of adsorption that is enhanced by multi-faceted porous surfaces of certain materials.  Filter trays of activated carbon or optional potassium permanganate pellets effectively facilitate the adsorption of these odors and gaseous contaminates.

Air Velocity Feet Per Minute

Efficiency Curves 1, 2 and 3

  1. Overall DOP (Dioctylphthalate) efficiency using 10 Stage Cascade Impactor
  2. ASHRAE Standard 52 Dust Spot Test Method Atmospheric Air
  3. 0.3 Micron DOP efficiency using 10 Stage Cascade Impactor

Pressure Drop Across Unit Curves 4, 5 and 6

  1. Cell with 40% open perforated plate, front and rear
  2. Cell with 1" meal mesh filter, front and rear
  3. Cell Only

Line graph showing efficiency and pressure drop curves for Model 75 in terms of air velocity.

 


 

See all of our Trion Inc. and kitchen emission products.

If you have any questions, call us, we'll be glad to help!

1-877-688-2703

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